Unit of Competency Mapping – Information for Teachers/Assessors – Information for Learners

FDFPH4001A Mapping and Delivery Guide
Prepare and review workplace documentation to support Good Manufacturing Practice

Version 1.0
Issue Date: May 2024


Qualification -
Unit of Competency FDFPH4001A - Prepare and review workplace documentation to support Good Manufacturing Practice
Description This unit of competency covers the skills and knowledge required by production/packaging line managers or supervisors to develop, review and manage workplace documentation to support Good Manufacturing Practice (GMP).This units targets content outlined in Chapter 4 of the Australian Code of Good Manufacturing Practice for Medicinal Products and should be read in conjunction with this document.
Employability Skills This unit contains employability skills.
Learning Outcomes and Application This unit applies to people working in a supervisory or line management production/packaging role. Their responsibilities for document design, review and maintenance would typically require them to work in close consultation with others and focus on documentation relevant to their work area.
Duration and Setting X weeks, nominally xx hours, delivered in a classroom/online/blended learning setting.
Prerequisites/co-requisites
Competency Field
Development and validation strategy and guide for assessors and learners Student Learning Resources Handouts
Activities 		Slides
PPT 		Assessment 1 Assessment 2 Assessment 3 Assessment 4
Elements of Competency Performance Criteria              
Element: Develop and/or review workplace documentation to meet GMP requirements
  • Policies and master plans are identified to determine work area requirements
  • Workplace documentation is identified and reviewed to confirm GMP requirements are met
  • Procedures and records are developed and/or reviewed to confirm GMP requirements are met
  • Improvements to workplace documentation are identified and reported
  • Procedures to alter workplace documents are followed
       
Element: Facilitate development and communication of workplace documentation
  • Workplace documentation is developed in consultation with relevant stakeholders to support GMP
  • Documentation is made available and clearly explained to relevant stakeholders
  • Training requirements are identified and addressed within level of responsibility
       


Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the performance criteria, required skills and knowledge, range statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment may occur in a real or simulated pharmaceutical or complementary medicine manufacturing workplace where the assessment environment provides access to workplace documentation and related document control and management systems that are typical of commercial manufacturing businesses and meet the requirements of the Therapeutic Goods Act. It will also provide a range of commercial manufacturing packaging equipment and activities typically used in a commercial manufacturing environment.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Evidence of ability to:

review workplace documentation to confirm that it meets GMP requirements. Documentation may relate to a specific work area (rather than the whole plant). The candidate is required to document their findings

develop, design or amend documentation to support GMP. For example, this could require the development of operating procedures. It may include reviewing and updating existing documentation or developing new documentation within required formats. The candidate must demonstrate application of document control procedures to submit or amend documents. They must also demonstrate that appropriate consultation was undertaken in the development process and the document changes are effectively communicated. This includes demonstrating an awareness of the link to related documents. Where training needs arise from the change, these must be identified together with recommendations for how they can be addressed

review completed GMP-related documents and records to ensure that GMP requirements are met.

Context of and specific resources for assessment

Assessors must be satisfied that the person can consistently perform the unit as a whole, including all elements, performance criteria, and required skills and knowledge. A holistic approach should be taken to the assessment.

Assessment of this unit would typically involve responding to 'what if' scenarios, answering questions and conducting workplace projects.

Resources for assessment include:

Australian Code of Good Manufacturing Practice for Medicinal Products

workplace documentation and related document control and management system

workplace personnel

real or simulated workplace context.

Method of assessment

This unit is a core requirement for all pharmaceutical operators at AQF 4 and 5. This unit could be assessed concurrently with other units relating to problem solving and process improvement. Examples could be:

FDFPH4002A Facilitate and monitor Good Manufacturing Practice

FDFPH4004A Participate in change control procedures

FDFPH4005A Participate in validation processes.

Guidance information for assessment

To ensure consistency in one's performance, competency should be demonstrated on more than one occasion over a period of time in order to cover a variety of circumstances, cases and responsibilities, and where possible, over a number of assessment activities.

Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assignment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)

Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

Required skills

Ability to:

use workplace documentation, recording and reporting formats and software

prepare workplace documentation inplain English and suited to purpose and audience

use communication skills to interpret and complete work information to support operations of work team or area

demonstrate and support cooperative work practices within a culturally diverse workforce

Required knowledge

Knowledge of:

documentation requirements (as outlined in Chapter 4 of the Australian Code of Good Manufacturing Practice for Medicinal Products)

document authorisation requirements and procedures and legal responsibilities of signatory

document types to support workplace systems and related development and control systems, roles and responsibilities, including an understanding of system security and access levels

procedures and responsibilities for altering documents and managing version control

systems, methods and procedures for recording and storing data and authorised levels of access (to electronic systems)

use of documentation including an understanding of the documents that can be used as evidence in audit processes

recording and reporting requirements

training and assessment arrangements and responsibilities

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Workplace documentation

Workplace documentation may include but is not limited to:

policies and master plans

quality manual

specifications

certificates

manufacturing formula

processing and packaging instructions

procedures

records

protocols (validation)

reports

Documentation typically includes:

written descriptions

graphic display of information, including diagrams and photos

flow charts

Information is typically stored and accessed electronically

Procedures and records

Information covered by procedures includes but is not limited to:

receipt of starting and packaging material

sampling

testing

release and rejection procedures

validation

equipment assembly and calibration

maintenance, cleaning and sanitation

personnel matters, including training and personal hygiene

environmental monitoring

pest control

complaints

recalls

returns

equipment operation

Records should include but are not limited to:

batch records

equipment recording (as appropriate)

validations

calibrations

maintenance

cleaning or repair work, including details of when/who

operating log sheets

complaints

Stakeholders

Stakeholders refer to process and technical experts and may include but are not limited to:

operators

engineering department

quality assurance

area managers

related functions/personnel

Version control

Version control includes:

the maintenance of workplace documents to meet company and regulatory requirements

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Policies and master plans are identified to determine work area requirements 
Workplace documentation is identified and reviewed to confirm GMP requirements are met 
Procedures and records are developed and/or reviewed to confirm GMP requirements are met 
Improvements to workplace documentation are identified and reported 
Procedures to alter workplace documents are followed 
Workplace documentation is developed in consultation with relevant stakeholders to support GMP 
Documentation is made available and clearly explained to relevant stakeholders 
Training requirements are identified and addressed within level of responsibility 

Forms

Assessment Cover Sheet

FDFPH4001A - Prepare and review workplace documentation to support Good Manufacturing Practice
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:

Assessment Record Sheet

FDFPH4001A - Prepare and review workplace documentation to support Good Manufacturing Practice

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: